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Official Honda CB750 Build Diary - Stages 54-59 Options
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#1 Posted : 30 May 2015 08:45:15

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Joined: 27/09/2011
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Pack 17 contains stages 54-56

Stage 54 contains base frame,joint, carburettor tubes,drive sprocket and screws.

For this stage you will need the Drive chain (Stage 30) ,Rear fork (Stage 33) ,Fork pivot shaft and nut (Stage 33) ,Main stand (Stage 37) ,IR sensor window (Stage 39)Wire cables × 2 (Stage 40) , Transmission case cover (Stage 45) ,Left frame half (Stage 51) Right frame half assembly (Stage 52) and screws.


Take the drive sprocket and line up the two tabs with the holes on the left hand side of the engine then once the sprocket is lined up with the screw holes use two type 'E' screws to keep in place, do not tighten the screws fully yet.

Next take the four carburettor tubes and insert them into the four carburettor tops pushing the tubes in as far as they will go then gather the other ends of the tubes and pass them through the hole in the tank bottom as you did with the other four tubes. Use some masking tape to hold the four tubes together.

Take the pivot shaft and insert it into the hole on the right frame then take the rear fork and remove the chain guard and then insert the pivot shaft into the rear frame. Now clip the brake rod onto the brake spindle. Next take the drive chain and place it onto the drive sprocket then pull the chain back and fully engage it with the rear wheel sprocket. Now replace the left frame onto the right side making sure the pivot shaft lines up with the correct hole and fix both halves together using the screws as before . Finally place the nut on the pivot shaft and tighten.

Once the frames are secured to each other push the drive sprocket forwards to tension the chain and fully screw home the two screws to hold it in place and then replace the chain guard . Take the transmission case and line up the two pegs and push home fixing in place using an 'E' type screw. Next take the IR sensor window and apply a small amount of glue to the pins and fix in place. For the fitting of the two cables in the next part it may help to loosen the screw holding the case in position. Place a cable into the hole in the transmission case and then feed it into the hole in the air filter fitting the second cable in the same way.

This concludes stage 54, store any assembled parts safely in a bag labeled with the stage number for future use.
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Current builds:-C57,Zero, Lamborghini Countach, Caldercraft HMS Agamemnon,Robi,R2-D2, MFH Cobra .

arpurchase
#2 Posted : 30 May 2015 09:53:25

Rank: Super-Elite

Build-Diary Medal: Build-Diary Medal of HonourPublisher Medal: Article published MedalActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalTurquoise Medal: Turquoise Medal for model making know-how contributionOutstanding Build: An award for an outstanding build
Groups: Registered, Moderator, Official Builds, Global Forum Support, Administrators

Joined: 27/09/2011
Posts: 15,104
Points: 45,859
Location: Dudley
Stage 55 contains the battery box cover,base frame,joint and screws.

Take the battery box cover and slide the tongue at the front into the slot then use an 'A' type screw to hold in place but do not over tighten the screw.

This concludes stage 55, store any assembled parts safely in a bag labeled with the stage number for future use.

arpurchase attached the following image(s):
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Current builds:-C57,Zero, Lamborghini Countach, Caldercraft HMS Agamemnon,Robi,R2-D2, MFH Cobra .

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#3 Posted : 30 May 2015 09:58:48

Rank: Super-Elite

Build-Diary Medal: Build-Diary Medal of HonourPublisher Medal: Article published MedalActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalTurquoise Medal: Turquoise Medal for model making know-how contributionOutstanding Build: An award for an outstanding build
Groups: Registered, Moderator, Official Builds, Global Forum Support, Administrators

Joined: 27/09/2011
Posts: 15,104
Points: 45,859
Location: Dudley
Stage 56 contains the base frames,joint,rear fender sticker,threaded knobs and screws.

For this stage you will need the base parts from stages 52,54.55 and the rear fender.

Use some soapy water to clean the fender then dry it with a paper towel then apply the sticker onto the fender once it is in position use a paper towel to press the sticker flat.

Identify the base frame parts then using the correct screws fix the joints as indicated to the frames making sure not to over tighten them, then assemble end frame 5 with base frame 1 again do not over tighten any screws. Add base frame 3 to the other side of the end frame 5 then add base frame 7 to the assembly fixing it in place using joint 'A' and joint 'C'. Place joint 'D' onto the base and fix in position using a threaded knob.

This concludes stage 56, store any assembled parts safely in a bag labeled with the stage number for future use.
arpurchase attached the following image(s):
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Current builds:-C57,Zero, Lamborghini Countach, Caldercraft HMS Agamemnon,Robi,R2-D2, MFH Cobra .

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#4 Posted : 06 June 2015 08:48:48

Rank: Super-Elite

Build-Diary Medal: Build-Diary Medal of HonourPublisher Medal: Article published MedalActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalTurquoise Medal: Turquoise Medal for model making know-how contributionOutstanding Build: An award for an outstanding build
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Joined: 27/09/2011
Posts: 15,104
Points: 45,859
Location: Dudley
Pack 18 contains stages 57-59.

Stage 57 contains base frame,rear frame joint,exhaust joints, joints and screws.

For this stage you will need the battery box from stage 53, the rear fender, wire holders from stage 34 and the main frame assembly.

Firstly remove the battery box cover , remove the left had frame,the stand and then detach the chain from the rear swing arm and remove that also. If you look closely at the battery box there are 5 square pegs 3 on the right side and two on the left, the three pegs slot into the three holes on the right side of the frame. Before fitting the battery box pass the battery box cable through the indicated hole and then pass the IR sensor and brake cables through the same hole in the frame.

Next remove the masking tape holding the rear indicator wires in place on both frame halves and place the rear frame joint on its peg on the right hand frame. Replace the left hand frame half and stand making sure to line up all the pegs from the various fitted parts and fix in position as before but this time add another 'E' type screw to the front of the frame.

Take the rear fender assembly and place it between the rear frame halves and under the rear frame joint then line it up with the screw hole and fix in place using a 'G' type screw. Pass the indicator cables through the notches in the fender then place them as shown with the rear brake cable and use a wire holder to fix in place. Do this with the other two wire holder then use a small amount of glue on each holder to keep them in place.

Next pass the indicator and brake cables through the square hole on the fender side and thread them through the frame as indicated until they appear at the top of the frame.

This concludes stage 57, store any assembled parts safely in a bag labeled with the stage number for future use.
arpurchase attached the following image(s):
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Current builds:-C57,Zero, Lamborghini Countach, Caldercraft HMS Agamemnon,Robi,R2-D2, MFH Cobra .

arpurchase
#5 Posted : 06 June 2015 08:56:57

Rank: Super-Elite

Build-Diary Medal: Build-Diary Medal of HonourPublisher Medal: Article published MedalActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalTurquoise Medal: Turquoise Medal for model making know-how contributionOutstanding Build: An award for an outstanding build
Groups: Registered, Moderator, Official Builds, Global Forum Support, Administrators

Joined: 27/09/2011
Posts: 15,104
Points: 45,859
Location: Dudley
Stage 58 contains dynamo cover,base frame,joint and screws.

Take the frame assembly and turn it over then remove the masking tape holding the spring to the stand, remove the spring. Now using an 'E' type screw tap the hole in the frame then place an 'E' type screw through the ring end of the spring and fix it to the hole you just tapped. Next using a pair of pliers pull the ring end of the spring up and fix it to the hole in the stand. Test the stands operation and adjust if needed.

Next take the battery box cover and remove a 3 mm x 3mm square of plastic from the right hand side of the front tab this is done to stop the cover from fouling the battery box wire. Refit the cover.

Now take the Dynamo cover and fix it in place using the three 'M' type screws.

This concludes stage 58, store any assembled parts safely in a bag labeled with the stage number for future use.
arpurchase attached the following image(s):
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Current builds:-C57,Zero, Lamborghini Countach, Caldercraft HMS Agamemnon,Robi,R2-D2, MFH Cobra .

arpurchase
#6 Posted : 06 June 2015 09:02:09

Rank: Super-Elite

Build-Diary Medal: Build-Diary Medal of HonourPublisher Medal: Article published MedalActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalTurquoise Medal: Turquoise Medal for model making know-how contributionOutstanding Build: An award for an outstanding build
Groups: Registered, Moderator, Official Builds, Global Forum Support, Administrators

Joined: 27/09/2011
Posts: 15,104
Points: 45,859
Location: Dudley
Stage 59 contains the control board, base frame, joint and screws.

For this stage you will need the exhaust assembly's,exhaust joints and screws.

Take the two exhaust assembly's and tap the indicated hole with a 'J' type screw. Now take the four exhaust pipe joints and using some glue fix them in place on the front of the cylinder head. Line up the two right hand exhaust pipes with the right hand exhaust joints and join them together and then line up the peg on the silencer with the rear frame and fix in position using a 'J' type screw. Fix the left hand exhaust assembly in the same way.

This concludes stage 59, store any assembled parts safely in a bag labeled with the stage number for future use.
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Current builds:-C57,Zero, Lamborghini Countach, Caldercraft HMS Agamemnon,Robi,R2-D2, MFH Cobra .

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