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Rossi Yamaha YZR-M1 Official Build Diary - Pack 3 (UK) Options
Spal
#1 Posted : 16 August 2018 17:11:10

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Pack 3 contains parts for stages 6-12

Stage 6

Contents: Left front fork, Left front brake caliper, Bracket.

There is no construction at this stage.
Before proceeding, you should perform a test on the fork. Hold the wider part in your hand and press the smaller part into it. You should feel resistance as you do this. When released, the smaller part should return to its original position.

Stage complete, carefully store any remaining parts in a stage labelled bag.

Spal attached the following image(s):
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Spal
#2 Posted : 16 August 2018 17:13:41

Rank: Super-Elite

Build-Diary Medal: Build-Diary Medal of HonourPublisher Medal: Article published MedalActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red Medal
Groups: Official Builds, Registered

Joined: 19/06/2013
Posts: 4,369
Points: 12,915
Location: West Yorkshire
Stage 7

Contents: Left front wheel bracket, Bracket cover, Rear bracket cover, Valves, Gas cartridge, Type B screws, Type C Allen screws, Allen key.

Taking the bracket cover and the rear bracket cover, identify the two small pins on the cover indicated by the arrows.Insert the pins on the back cover into the holes in the bracket cover, and press the parts together.Preparing the gas cartridge and the left front wheel bracket,insert the cartridge pin into the hole in the bracket.Position the valves into the two notches in the bracket as shown, you can fix the valves in place with superglue.Placing the two
assemblies in front of you, insert the posts of the cover into the matching holes in the bracket, and press the two parts together.

Stage complete, carefully store any remaining parts in a stage labelled bag.


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Spal
#3 Posted : 16 August 2018 17:16:32

Rank: Super-Elite

Build-Diary Medal: Build-Diary Medal of HonourPublisher Medal: Article published MedalActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red Medal
Groups: Official Builds, Registered

Joined: 19/06/2013
Posts: 4,369
Points: 12,915
Location: West Yorkshire
Stage 8

Contents: Right front fork, Right front caliper, Bracket.

Using the front fork supplied with Stage 6 and the bracket completed in Stage 7,insert the lower end of the fork into the hole in the bracket and secure the bracket to the fork with a screw. Position bracket C
over the assembly, aligning the holes of both parts, and securing them with a type C Allen screw.

Stage complete, carefully store any remaining parts in a stage labelled bag.
Spal attached the following image(s):
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Spal
#4 Posted : 16 August 2018 17:18:16

Rank: Super-Elite

Build-Diary Medal: Build-Diary Medal of HonourPublisher Medal: Article published MedalActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red Medal
Groups: Official Builds, Registered

Joined: 19/06/2013
Posts: 4,369
Points: 12,915
Location: West Yorkshire
Stage 9

Contents: Right front wheel bracket, Bracket cover, Rear bracket cover, Gas cartridge, Valves, Type B screws, Type C Allen screws,Wheel nut, Front wheel axle

Taking the bracket cover and the rear bracket cover, identify the two small pins on the cover indicated by the arrows. Insert the pins on the back cover into the holes in the bracket cover, and press the parts together. Preparing the gas cartridge and the left front wheel bracket,insert the cartridge pin into the hole in the bracket. Position the valves into the two notches in the bracket as shown, you can fix the valves in place with superglue.placing the two
assemblies in front of you, insert the posts of the cover into the matching holes in the bracket, and press the two parts together.

Stage complete, carefully store any remaining parts in a stage labelled bag.

Spal attached the following image(s):
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Spal
#5 Posted : 16 August 2018 17:20:58

Rank: Super-Elite

Build-Diary Medal: Build-Diary Medal of HonourPublisher Medal: Article published MedalActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red Medal
Groups: Official Builds, Registered

Joined: 19/06/2013
Posts: 4,369
Points: 12,915
Location: West Yorkshire
Stage 10

Contents: Front wheel

Using the front fork supplied with Stage 8 and the bracket completed in Stage 9,insert the lower end of the fork into the hole in the bracket and secure the bracket to the fork with a screw. Position bracket C
over the assembly, aligning the holes of both parts, and securing them with a type C Allen screw.

Stage complete, carefully store any remaining parts in a stage labelled bag.
Spal attached the following image(s):
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Spal
#6 Posted : 16 August 2018 17:25:11

Rank: Super-Elite

Build-Diary Medal: Build-Diary Medal of HonourPublisher Medal: Article published MedalActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red Medal
Groups: Official Builds, Registered

Joined: 19/06/2013
Posts: 4,369
Points: 12,915
Location: West Yorkshire
Stage 11

Contents:Lower triple trees, Type E screws, Wheel axle nut, Type D screws, Cross wrench

Prepare the front tyre and the wheel. Insert the wheel into the tyre rotating it into the space in the tyre,whilst lifting the tyre wall over the wheel until all edges of both parts are flush.Place the right brake disc
(Stage 5) onto the wheel, inserting the pins into the holes and matching the directions of the arrows on both parts. Place the right fork assembly onto the brake disc, then insert the pins of the right front caliper (Stage 8) into the holes in the bracket, with the caliper positioned over the disc. Insert the front wheel axle into the bracket and through the wheel, until it protrudes from the left side of the wheel. Turning the assembly over fit the left brake disc,left fork and brake caliper onto the wheel, in the same way as the right side. Place the wheel nut onto the end of the axle and tighten with the cross wrench. Do not overtighten, because that will prevent the rotation of the wheel.
Slide the lower triple trees over the forks, aligning the holes of both parts before securing them with type E screws.

Stage complete, carefully store any remaining parts in a stage labelled bag.
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Spal
#7 Posted : 16 August 2018 17:29:05

Rank: Super-Elite

Build-Diary Medal: Build-Diary Medal of HonourPublisher Medal: Article published MedalActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red Medal
Groups: Official Builds, Registered

Joined: 19/06/2013
Posts: 4,369
Points: 12,915
Location: West Yorkshire
Stage 12

Contents: Exhaust manifold A, Exhaust manifold B, Type B screws

Place the fender over the top of the wheel between the forks. Align the holes in the fender with those in the brackets, and secure them with two screws on each side.Take exhaust manifolds A and B and locate the areas where they join, inserting the posts into the holes and tightening a screw into the hole in manifold B, securing the two manifolds together.

Stage complete, carefully store any remaining parts in a stage labelled bag.


You can view the official video build for this pack here


https://www.youtube.com/...Xph5t4Y_J7U3u2oaId8WuxTv
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