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Graham's Suzuki Build Options
Gandale
#41 Posted : 06 March 2015 22:56:34

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Fabulous, she really is coming along Graham.....Drool Drool

Regards

Alan
bugsec
#42 Posted : 22 March 2015 16:14:26

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Gandale wrote:
Fabulous, she really is coming along Graham.....Drool Drool

Regards

Alan



Thanks for looking in Alan.

So here's Pack 10 which is the next 4 stages 31 - 34 plus the free toolbox and two screwdrivers.

bugsec attached the following image(s):
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davetwin
#43 Posted : 22 March 2015 23:43:36

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Nicely done Graham, looks like the quality is carried right through to the screwdrivers Cool
bugsec
#44 Posted : 30 September 2015 23:21:14

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It's been a while since I updated the build dairy so here's the next few stages.
I've also decided that I should have a bit more info so have started to include
the parts supplied and any previously supplied parts that are needed at the stage.
Pictures are still pretty basic with the supplied parts and finished stage - not
sure if I should include the bits inbetween or just leave that to the Official Build Diary.

Pack 11 contains Stages 35 - 37

Stage 35 - The IR sensor.
Parts supplied: Oil pan, IR sensor window, IR sensor board and screws.

bugsec attached the following image(s):
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bugsec
#45 Posted : 30 September 2015 23:22:21

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Stage 36 - The shock absorber and left frame half.
Parts supplied: Shock absorber, Frame bridge A, Frame Bridge B, Frame bridge C1, Frame bridge C2,
Shock absorber lever, Shock absorber rods, Shock absorber shafts, nuts and screws.

Also required: Left frame half (Stage 32), screws (Stage 26).

bugsec attached the following image(s):
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bugsec
#46 Posted : 30 September 2015 23:23:18

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Stage 37 - The right frame half and swingarm.
Parts supplied: Right frame half, Right pivot bolt locknut, Frame bridge D, Right frame decals and screws.

Also required: Rear swingarm (Stage 26), Left frame half, Shock absorber, Shock absorbersahft and nut (Stage 36).

bugsec attached the following image(s):
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bugsec
#47 Posted : 30 September 2015 23:24:18

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Pack 12 contains Stages 38 - 40 (halfway through the build)

Stage 38 - The stand bobbins.
Parts supplied: Paddock stand, Stand bobbins and screws.

Also required: Swingarm (Stage 37).

bugsec attached the following image(s):
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bugsec
#48 Posted : 30 September 2015 23:25:32

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Stage 39 - The rear subframe and frame alignment.
Parts supplied: Rear subframe and screws.

Also required: Frame assembly (Stage 37).

The frame assembly is only checked for alignment so I haven't included a picture.
bugsec attached the following image(s):
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bugsec
#49 Posted : 30 September 2015 23:26:20

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Stage 40 - The battery box.
Parts supplied: Battery box, Cam chain tensioner hose.

Also required: AAA batteries x 3.

No build in this stage apart from putting the batteries into the box.

bugsec attached the following image(s):
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bugsec
#50 Posted : 30 September 2015 23:26:59

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Pack 13 contains Stages 41 - 44

Stage 41 - The tail light.
Parts supplied: Tail light, LED assembly and screws. Front reflector spacers were also listed as included
but this has beeen confirmed as an error.

Also required: Rear subframe (Stage 39).

bugsec attached the following image(s):
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bugsec
#51 Posted : 30 September 2015 23:28:11

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Stage 42 - The starter motor.
Parts supplied: Clutch cover, Water pump, Oil filter, Starter motor, Cylinder inlet connector, Breather cover,
Engine sprocket over and screws.

Also required: Crankcase bottom (Stage 31) and Screws (Stage 26).

bugsec attached the following image(s):
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bugsec
#52 Posted : 30 September 2015 23:28:56

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Stage 43 - The seat rail.
Parts supplied: Seat rail and Rear reservoir tank.

bugsec attached the following image(s):
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bugsec
#53 Posted : 30 September 2015 23:29:57

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Stage 44 - Rear subfram parts.
Parts supplied: Control unit cover, Tool bag, Rear subframe front and left side guard.

Also required: Battery box (Stage 40), Rear subframe (Stage 41), Seat rail (Stage 43), Screws (Stage 39) and Screws (Stage 41).

bugsec attached the following image(s):
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bugsec
#54 Posted : 30 September 2015 23:33:34

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Pack 14 contains Stages 45 - 47

Stage 45 - The crankcase.
Parts supplied: Gearshift pedal stopper, Gearshift pedal leaver, Gearshift cam, Gearshift spindle, Gearshift link rod, Gearshift pedal cover and screws.

Unfortunately the gearshift cam was missing so the build has ground to a halt. I could carry on with the remainder of the pack and the next two but I'd like to follow the instructions.

Email from CS on 28th August advised replacement pack logged but not received.
Email from CS on 18th September advised another replacement pack logged but not received yet - 14 day delivery up on Friday.
A bit disappointed because all other problems with the Victory, Hummer, Honda and earlier with Suzuki were sorted out quickly.

Update - today the replacement pack appeared in My Subscriptions hope it arrives in less than 14 days.
bugsec
#55 Posted : 24 October 2015 23:09:07

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Replacement pack arrived 6th October.

Stage 45 - The crankcase.
Parts supplied: Gearshift pedal stopper, Gearshift pedal leaver, Gearshift cam, Gearshift spindle,
Gearshift link rod, Gearshift pedal cover and screws.

Also required: Left crankcase half (Stage 42), Right crankcase half (Stage 42), Clutch outer cover (Stage 42), Oil return tank (Stage 34) and Screws (Stage 21).

bugsec attached the following image(s):
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bugsec
#56 Posted : 24 October 2015 23:11:46

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Stage 46 - The cylinder block, oil pan and crankcase.
Parts supplied: Rectifier, Chain cover, Relay unit, Connector socket, Torque link and screws.

Also required: Crankcase (Stage 45), Cylinder block (Stage 20), Oil pan (Stage 35), Breather cover (Stage 42), Rear subframe (Stage 44), Seat rail (Stage 44), Screws (Stage 39), Screws (Stage 30) and Screw (Stage 21).

bugsec attached the following image(s):
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bugsec
#57 Posted : 24 October 2015 23:13:06

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Stage 47 - The rear wheel amd swingarm.
Parts supplied: LED tester, Adhesive backing, Horn, Horn stay, Rear right reflector stay, Rear left reflector stay and Rear reflector lenses x 2.

Also required: Rear wheel (Stage 24), Rear axle (Stage 25), Chain (Stage 29), Rear swingarm assembly (Stage 43), Chain cover (Stage 46), Rear brake caliper (Stage 46) and Torque link (Stage 46).

bugsec attached the following image(s):
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bugsec
#58 Posted : 24 October 2015 23:18:31

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Pack 15 contains Stages 48 - 50

Stage 48 - LED testing
Parts Supplied: Rear fender, Rear right indicator, Rear left indicator, Pivot shaft, Pivot shaft nut, Shaft and Cable holder x 2.

Also required: Rear subframe (Stage 46), LED tester board (Stage 47).

No building here just LED testing on the tail light and rear indicators.

bugsec attached the following image(s):
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bugsec
#59 Posted : 24 October 2015 23:19:48

Rank: Pro
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Location: Bannockburn
Stage 49 - The rear brake pedal.
Parts supplied: Right front footrest, Rear brake pedal, Rear brake master cyinder, Rear brake hose, Rear resevoir tank hose, Stop lamp switch wire and two types of screws.

Also required: Relay unit (Stage 46), Rear subframe (Stage 46), LED tester board (Stage 47).

bugsec attached the following image(s):
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125.jpg
bugsec
#60 Posted : 24 October 2015 23:20:56

Rank: Pro
Red Medal: Red MedalBuild-Diary Medal: Build-Diary Medal of Honour
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Joined: 04/06/2010
Posts: 332
Points: 1,000
Location: Bannockburn
Stage 50 - The rear fender
Parts supplied: Base pack 1, Right front footrest, Fuel cock and screws.

Also required: Adhesive backing (Stage 47), Rear right reflector stay (Stage 47), Rear left reflector stay (Stage 47), Rear reflector lenses (Stage 47), Horn (Stage 47), Horn stay (Stage 47), Rear fender (Stage 48), Rear right indicator (Stage 48) and Rear left indicator (Stage 48).

I have decide to keep the base packs unopened until all parts received and build then.

bugsec attached the following image(s):
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